Advanced Wire Straightening Machine
An Advanced Wire Straightening Machine is a high-performance, automated system designed for precise and efficient wire straightening and cutting, capable of handling a wide variety of wire types, materials, and thicknesses. These machines are engineered with cutting-edge technology to improve productivity, ensure superior quality, and provide versatility for complex applications across various industries.
Key Features:
-
High-Speed Operation:
- Capable of straightening and cutting wire at high speeds, significantly improving production efficiency.
-
Multi-Stage Roller System:
- Utilizes multiple rollers and adjustable mechanisms to remove bends, twists, and kinks, offering precise straightening for different wire diameters and materials.
-
Programmable Settings:
- Features digital controls for easy customization of wire length, speed, and tension, offering flexibility for different production requirements.
-
Advanced Material Handling:
- Designed to handle a wide range of materials, including steel, stainless steel, copper, aluminum, and other alloys, ensuring adaptability across industries.
-
Automatic Feeding and Cutting:
- Automated wire feeding and cutting systems reduce manual intervention, improving accuracy and reducing labor costs.
-
Intelligent Monitoring and Diagnostics:
- Equipped with sensors and monitoring systems that provide real-time feedback and diagnostics, ensuring optimal performance and minimal downtime.
-
Low Maintenance Design:
- Incorporates easy-to-service components and self-lubricating systems to reduce maintenance requirements and extend the machine's lifespan.
-
Integrated Safety Features:
- Includes built-in safety mechanisms, such as emergency stops, safety shields, and overload protection to ensure safe operation.
Applications:
-
Automotive Industry:
- Straightens wire for suspension springs, exhaust systems, and wiring harnesses, ensuring high precision for vehicle components.
-
Construction:
- Straightens and cuts reinforcing steel for concrete structures, fencing wires, and mesh, ensuring uniformity in construction projects.
-
Aerospace:
- Processes fine wires used in aircraft components, such as springs, fasteners, and connectors, with a focus on high-quality and precision.
-
Electrical and Electronics:
- Straightens copper and aluminum wires for wiring systems, cables, and connectors in electrical manufacturing.
-
Medical Devices:
- Provides precise wire straightening for surgical tools, stents, and medical implants, ensuring high accuracy for critical applications.
-
Metal Fabrication:
- Used in the production of wire-based products like grids, racks, and other metal components, offering flexibility in design and manufacturing.
-
Advantages of Advanced Wire Straightening Machines:
- Improved Productivity: Faster processing speeds and automation reduce production time and increase throughput.
- Superior Precision: Automated adjustments ensure high-quality, straightened wire with minimal defects.
- Versatility: Capable of handling a wide variety of wire types and sizes, making it ideal for industries with diverse needs.
- Cost-Effective: Reduces labor costs, minimizes material waste, and enhances overall operational efficiency.
- Enhanced Safety: Built-in safety features and intelligent diagnostics help prevent accidents and reduce downtime.
Specification
Wire Diameter
|
10 mm
|
Gauge
|
22 SWG
|
Usage/Application
|
TMT Wire Straightening
|
Suitable For
|
Ribbed Wire, Plain Wire
|
Automation Grade
|
Fully Automatic
|
Model Name/Number
|
Advance - 812
|
Weight
|
1800 Kg
|
Minimum Cutting Length
|
500 mm
|
Spindle Motor
|
15 hp
|
Cutting Motor
|
5 hp
|
Cutting Mechanism
|
Pneumatic
|
Connected Load
|
20 hp
|
Maximum Cutting Length
|
12000 mm
|
Max Pulling Speed
|
130 Meters/Min
|